THE NEW VALUE FRONTIER
  1. Hem
  2. Produkter
  3. Fina keramiska komponenter
  4. Space & Astronomy Applications

Fina keramiska komponenter

Frågeformulär

Space & Astronomy Applications

Customized ceramic technology for satellite components, space observation and astronomy.

SPACE & ASTRONOMY MATERIALS

Cordierite (CO720)

Cordierite is an extremely low thermal expansion ceramic which was developed over two decades back, and we have been constantly improving on its characteristics since.

Characteristics

  • Minimal temperature deformation due to unique material composition with an extremely low thermal expansion rate
  • Approx. 70% weight reduction when compared to low CTE glass* with a slim ribbed structure design featuring high rigidity
  • Rapid process time even for complex designs due to good machinability
Cordierite_mirror_EN.jpg

Structural parts made of ceramics in a satellite

FC_satellite_graphic_800x385px_EN.jpg

* based on Kyocera's research

Temperature dependency graph <Cordierite CO720 >

Material characteristics comparison with Low CTE glass

Low CTE glassCordierite CO720
Density [g/cm3]2.532.55
CTE** [ppm/K]0.020.02
Elasticity modulus [GPa]90145
Specific rigidity3657

The values are typical material properties and may vary according to product configuration and manufacturing process.
** temperature dependency graph

Displacement map***

Displacement map_Low CTE glass_E.jpg
Displacement map_Cordierite CO720.jpg


3-point supported deflection***

3_point_supported_deflection_02_E.jpg

Comparison conditions:

  • Product size: Ø1020 x 120mm (rib structure)
  • Supported points: outside 3 points
  • Load: self-weight

*** based on Kyocera's research

Silicon-infiltrated Silicon Carbide (SiSiC)

Proprietary joining and manufacturing technology combined with our excellent StarCeram® materials enables high precision components with unique design features.

  • Hidden internal cavities possible (e.g. cooling channels)
  • Complex and fine detailed structures below 1mm achievable
  • Large-scale parts monolithically up to 950mm x 950mm x 650mm and
    larger via proprietary joining technologies
  • High strength, extreme stiffness and reliability components at lowest weight
  • Joining areas with identical material properties, such as E Modulus and strength

Characteristics

  • Closed porosity for water and gas tightness requirements
  • Superior impurity levels by utilization of semiconductor grade constituents
  • Extremely homogeneous material through large-scaled part
StarCeram® Si
SiSiC
SiC> 85 wt%
Sibalance
Cu< 3 ppm
Fe< 2 ppm
SiSiC_1.jpg


Silicon Carbide (SiC)

  • Excellent chemical resistance from basic to acidic materials allowing applications in harsh environments
  • Large-scaled parts with outstanding high-temperature performance answering the demanding needs of the aerospace industry

Chemical resistance

Chemical resistance SiC_684x260px_EN.jpg

Material characteristics

StarCeram® S
SSiC
StarCeram® Si
SiSiC
Density [g/cm³]3.133.05
Fracture strength
RT [MPa]
373300
Young’s modulus
RT [GPa]
395380
Thermal conductivity
RT [W/mK]
125200
CTE
(RT -1,000C°) [x10-6K-1]
4.54.0
Resistivity
RT [Ωm]
10410-2
Thermal shock coefficient
R1 [K]
180190
Max. working temperature
[°C]
1,6001,350
Mann.jpg

Alumia (Al2O3) and Zirconia (ZrO2)

Kyocera’s oxide ceramics display operational safety, reliability and long lifetime based on the following physical characteristics:

  • Mechanical strength
  • High chemical resistance
  • Good thermal shock resistance at high and low temperatures
  • Good thermal conductivity
  • Excellent electrical resistance
  • Low dielectric loss at high frequency

Brazed oxide ceramic-to-metal assemblies outreach the excellent properties of ceramics and metal. Ceramics show electrical insulation; metal components feature weldability. This advantageous combination enables a wide range of vacuum, high-voltage and high-pressure applications.

Sensor_72dpi.jpg.png
Alumina F99.7
α-Al2O3
Zirconia FZM
ZrO2 MgO
Purity [wt-%]> 99.7> 99.7
Apparent density [g/cm³]≥ 3.90≥ 5.70
Bending strength [N/mm² (MPa)]350500
Maximum operating temperature [°C]1,950900


SPACE & ASTRONOMY APPLICATIONS

Camera lens spacer

Lens_support.jpg
Lens support made by Kyocera's Low CTE ceramic Cordierite CO720

Subaru Telescope is an 8.2-meter (320 in) optical-infrared flagship telescope operated by the National Astronomical Observatory of Japan (NAOJ), located at the Mauna Kea Observatory on Hawaii.

In 2012, when NAOJ installed a new super wide angle camera “Hyper Suprime-Cam (HSC)” into the SUBARU Telescope, there were two design requirements for adaptive optics. One was to make a larger lens aperture and the other was to make the lens lighter.

Kyocera’s cordierite was chosen as the best material to achieve the two design requirements for the lens support. Cordierite’s superior characteristics enabled a slim design with enough material strength and rigidity to support the lens structure as well as minimal deformation due to temperature fluctuations.

Subaru telescope structure_500x299px_EN.jpg

Video

Fine Ceramics technology supporting space observation 13 billion light years away


Optical systems including mirrors

We have developed diffraction-limited off-axis reflective optical systems (mirrors, mirror holders, and optical benches) made entirely of cordierite materials, with Kyocera’s high accuracy assembling technology.

Cordierite was used as it has a great “athermal property” whereby the optical performance does not degrade under varying temperature conditions owing to its monoclinic nature. We were able to process this extremely low thermal expansion ceramic to include cordierite mirrors coated with metal (Au), as seen in the pictures. Alternatively, larger cordierite mirrors of over 1 meter diameter, can be produced with a light weight design and the required surface roughness.

Such structures are expected to be installed in large telescopes (30 meters) and space telescopes in the coming years.

Optical bench from different perspectives

Optical_bench.jpg

Camera housing made of F99.7 for aerospace industry

In-house 5-axis CNC machining supported by ultrasonic processing allows the manufacture of complex components such as camera housing. The permeability of ceramics for electromagnetic radiation takes effect in this type of application: the electromagnetic waves of the sensors inside the housing can pass through to the outside, while radar beams from outside are hardly reflected thus impeding detection of aircraft.

KFSG_1_Pic1_klein1.png

Insulators for ion thrusters

High electrical insulation and thermal strength of our F99.7 alumina material allow its use in components of ion thrusters. Excellent performance in ultra-high vacuum is guaranteed by minimal desorption and leakage rate. When required, we combine ceramics with metals.

KFSG_2_Pic2_klein1.png

Customized parts

Low weight and high corrosion resistance combined with high mechanical strength make our ceramic materials perfectly suitable for space applications. We excel in specific solutions. Our years of experience as a manufacturer of customized and standard components guarantee superior solutions to accomplish a variety of tasks.

KFSG_3_klein1.png